Home > TEMA Heat Exchanger >

Custom Type Fixed Tubesheet Shell and Tube Heat Exchanger for Inter Cooler

Product Categories

YUHONG HOLDING GROUP CO., LTD

Trust Seal

Verified Supplier

Credit Check

Supplier Assessment

Contact Now

Custom Type Fixed Tubesheet Shell and Tube Heat Exchanger for Inter Cooler

Name: Custom Type Fixed Tubesheet Shell and Tube Heat Exchanger for Inter Cooler
Brand: Yuhong
Price: 1 USD

Wholesale Custom Type Fixed Tubesheet Shell and Tube Heat Exchanger for Inter Cooler from china suppliers

Model Number : TEMA

Tube Material : C70600 o61

MOQ : 1 SET

Operating Temperature : 150-40°C

Lug : SA387 GR.11 CL2

Supply Ability : 1000 ton/month

Seismic Load : UBC-1994

Product : Heat Exchanger

Price : Negotiable

Forgings : SA-350-LF3, SA-350-LF1 or LF2

Expansion Joint : Bellows-type optional

Torispherical Head : SA-516 Gr.70N

Delivery Time : 45-150days

Design Types : Fixed tubesheet, Floating head, Tube

Sealing Strips : SS316L

Brand Name : Yuhong

Packaging Details : Ply-wooden Case /Iron Case/ Bundle with plastic Cap

Bracket : A516 GR.60

Certification : ASME U, S, PP, NBR

Thermal Design : HTRI software calculated

Place of Origin : China

Thermal performance : High heat transfer efficiency

Tubesheet : SA336 F12

Contact Now

Custom Type Fixed Tubesheet Shell and Tube Heat Exchanger for Inter Coole

1. Equipment Overview & Configuration
A fixed tubesheet design (typically TEMA Type AEL or BEM) represents the most robust and leak-proof configuration for compressor intercooler applications. Because the tubesheets are welded directly to the shell, there are no internal gaskets or floating mechanisms, completely eliminating potential bypass leakage between high-pressure process gas and the cooling medium.

2. Comprehensive Technical Data Sheet (Mechanical & Thermal

The table below outlines a standard custom configuration for a high-pressure stage intercooler.

Parameter Category	Specification Details: Shell Side	Specification Details: Tube Side
Fluid Allocation	Cooling Medium (e.g., Water / Glycol)	Process Gas (e.g., Air, Methanol Gas, N₂/H₂)
TEMA Type Components	E (One-Pass Shell) / M (Fixed Tubesheet)	A (Removable Channel & Cover) / L (Bonnet)
Design Pressure	1.0 MPa (145 psi) [Customizable]	3.5 MPa (508 psi) [Customizable]
Design / Test Temperature	-10°C to 80°C	-10°C to 180°C
Operating Temperature	Inlet: 25°C $rightarrow$ Outlet: 38°C	Inlet: 150°C $rightarrow$ Outlet: 40°C
Corrosion Allowance	1.5 mm	3.0 mm (or based on gas corrosivity)
Pass Count	1-Pass	2-Pass or 4-Pass (Optimized for gas velocity)
Joint Type	N/A	Strength Welded + Extended Expanded

3. Material Selection Matrix (Custom Options)

Materials are selected based on the specific chemistry of the process gas and the quality of the cooling water.

Component	Standard Industrial Carbon Steel	Premium High-Corrosion / Duplex Options
Shell & Shell Cover	ASME SA516 Gr. 70	ASME SA240 Type 304 / 316L Stainless Steel
Tubesheet	ASME SA105 / SA516 Gr. 70	ASME SA240 S31803 (Duplex) / SS316L Clad
Heat Exchanger Tubes	ASME SA179 (Cold Drawn Carbon Steel)	ASME SA213 TP316L / SA789 S31803 (Duplex)
Tube Profile	Bare / Smooth Tube	Low-Finned (Integral) / Corrugated Tubes
Baffles & Spacers	ASME SA283 Gr. C / SS304	SS316L
Channel / Bonnet	ASME SA106 Gr. B / SA516 Gr. 70	ASME SA240 TP316L

4.Typical Industrial Sector Applications

This specific ASME/NBR certificated design is built for heavy industrial environments, including:

Oil & Gas Refineries: Inter-stage cooling of hydrocarbon gases, recycle hydrogen gas, and sour gases.

Petrochemical & Methanol Plants: Cooling of synthesis gas (Syngas) and high-pressure process loops.

Air Separation Units (ASU): Multi-stage centrifugal air compressors producing bulk O2 and N2.

Large-scale Utilities: High-pressure plant air systems where NBR/NR-13 compliance is mandatory for South American/Brazilian operations.

Custom Type Fixed Tubesheet Shell and Tube Heat Exchanger for Inter Cooler

Product Tags: